Kayayyaki
Panasonic SMT Chip Mounter NPM-W2
Siffofin
Mafi girman yawan aiki da inganci tare da bugu, sanyawa da haɗin gwiwar tsarin dubawaYa danganta da PCB ɗin da kuke samarwa, zaku iya zaɓar yanayin saurin-sauri ko yanayin inganci mai girma.
Don manyan alluna da manyan abubuwan haɗin gwiwaPCBs har zuwa girman 750 x 550 mm tare da kewayon sashi har zuwa L150 x W25 x T30 mm
Mafi girman aikin yanki ta hanyar jeri layi biyuDangane da PCB ɗin da kuke samarwa, zaku iya zaɓar yanayin wuri mafi kyau - "Independent" "Maɗaukaki" ko "Hybrid"
Haƙiƙa na lokaci guda na haɓakar haɓakar yanki mai girma da ingantaccen jeri
Yanayin samarwa mai girma (Yanayin samarwa mai girma: ON)
Max.gudun: 77 000 cph * 1 (IPC9850 (1608): 59 200cph * 1) / Daidaitaccen wuri: ± 40 μm
Yanayin inganci mai girma (Yanayin samarwa mai girma: KASHE)
Max.gudun: 70 000 cph * 1 / Daidaitaccen wuri: ± 30 μm (Zaɓi: ± 25μm * 2)
* 1: dabara don kai 16NH × 2 * 2: Karkashin sharuɗɗan da PSFS ta ƙayyade
Sabon shugaban sanyawa
 | Kai mai nauyi 16 mai nauyi |
Sabon babban tushe mai ƙarfi
· Babban tushe mai ƙarfi yana tallafawa babban saurin / daidaito jeri
Kyamarar ganewa da yawa
· Ayyukan ganowa guda uku sun haɗe zuwa kamara ɗaya
Duban ganowa da sauri gami da gano tsayin sassan sassa
· Ana iya haɓakawa daga 2D zuwa ƙayyadaddun 3D
Kanfigareshan Inji
Layout na baya & Gaban Feeder
 | 60 daban-daban sassa za a iya hawa daga 16mm tef feeders. |
Layout Tire Guda
13 ƙayyadaddun ramukan ciyarwa suna samuwa.Hawan tire na PoP yana yiwuwa ta hanyar naúrar canja wuri.
Twin Tray Layout
Yayin da ake amfani da tire ɗaya don samarwa, ɗayan tire za a iya amfani da shi lokaci guda don saita na gaba samarwa a gaba.
Multi-aiki
Babban Hukumar
Ƙayyadaddun ƙayyadaddun hanyoyi guda ɗaya (Tallafin zaɓi)
Ana iya sarrafa babban allo har zuwa 750 x 550 mm
Ƙididdiga masu layi biyu (Tallafin zaɓi)
Ana iya sarrafa manyan allunan (750 x 260 mm) tare. Ana iya sarrafa allon (har zuwa girman 750 x 510 mm) tare yayin canja wuri ɗaya.
Manyan Kayayyaki
Dace da girman sassa har zuwa 150 x 25 mm
Wurin LED
Brightness Binning
Guji gaurayawan haske da kuma rage abun da ke ciki da toshe zubarwa.Mai lura da adadin abubuwan da suka rage don gujewa shayewar abubuwan yayin aiki.
* Da fatan za a tambaye mu nozzles waɗanda ke goyan bayan abubuwan LED na siffofi daban-daban
Sauran ayyuka
· Ayyukan gane mummunan alamar duniya yana raguwa a lokacin tafiya / lokacin ganewa don gane alamun mara kyau
PCB jiran aiki tsakanin injuna (tare da na'ura mai tsawo a haɗe) Yana rage lokacin canjin PCB (750 mm)
Babban yawan aiki - Yana amfani da hanyar hawa biyu
Madadin, Mai zaman kanta & Matsayin Haɓaka
Hanyar jeri biyu mai zaɓi "Maɗaukaki" da "Independenta" yana ba ku damar yin amfani da kowane fa'ida.
Madadin: Kawukan gaba da na baya suna aiwatar da jeri akan PCBs a gaba da na baya a madadin.
Mai zaman kansa: Shugaban gaba yana aiwatar da jeri akan PCB a titin gaba da na baya yana aiwatar da jeri akan titin baya.
Canji mai zaman kanta
A cikin yanayin zaman kanta, zaku iya gudanar da canji akan layi ɗaya yayin da ake ci gaba da samarwa akan ɗayan layin. Kuna iya musanya keken ciyarwa yayin samarwa kuma tare da naúrar canji mai zaman kanta (zaɓi).Yana goyan bayan maye gurbin fil ɗin tallafi ta atomatik (zaɓi) da canji ta atomatik (zaɓi) don ya ba da mafi kyawun canji don nau'in samarwa ku.
Rage lokacin musayar PCB
Biyu PCBs za a iya clamped a daya mataki (PCB tsawon: 350 mm ko ƙasa da haka) .Kuma Higher yawan aiki za a iya gane ta rage PCB musayar lokaci.
Sauya fil ɗin tallafi ta atomatik (zaɓi)
Canjin matsayi ta atomatik na fil ɗin tallafi don ba da damar canzawa mara tsayawa da taimakawa ceton ikon mutum da kurakuran aiki.
Inganta inganci
Ayyukan sarrafa tsayin jeri
Dangane da bayanan yanayin yaƙi na PCB da bayanan kauri na kowane ɗayan abubuwan da za a sanya, an inganta ikon sarrafa tsayin jeri don haɓaka ingancin hawa.
Inganta ƙimar aiki
Wurin ciyarwa kyauta
A cikin tebur guda ɗaya, ana iya saita masu ciyarwa a ko'ina.Maɗaukaki na dabam da kuma saitin sabbin masu ciyarwa don samarwa na gaba za a iya yi yayin da injin ke aiki.
Masu ciyarwa zasu buƙaci shigar da bayanan waje ta hanyar tashar tallafi (zaɓi).
Binciken Solder (SPI) ・ Binciken Na'urar (AOI) - Shugaban dubawa
Binciken Solder
· Duban bayyanar solder
Fuskar bangaren Dubawa
· Duban bayyanar abubuwan da aka ɗora
Abubuwan da aka riga aka hawa na waje*1 dubawa
Pre-hawan duba abubuwan waje na BGAs
Duban abubuwan waje dama kafin a sanya akwati
*1: Abu na waje yana samuwa ga abubuwan haɗin guntu.
SPI da AOI canzawa ta atomatik
· Ana kunna binciken siyar da kayan aikin ta atomatik bisa ga bayanan samarwa.
Haɗin kai na dubawa da bayanan jeri
Laburaren abubuwan da aka sarrafa ta tsakiya ko daidaita bayanai baya buƙatar kiyaye bayanai guda biyu na kowane tsari.
Hanya ta atomatik zuwa ingantaccen bayani
· Haɗa kai ta atomatik bayanin ingancin kowane tsari yana taimakawa bincike na sanadin lahani.
Rushewar Adhesive - Rarraba kai
Injin fitarwa na nau'in dunƙule
Panasonic's NPM yana da tsarin fitarwa na HDF na al'ada, wanda ke tabbatar da rarrabawar inganci.
Yana goyan bayan nau'ikan rarraba digo/zane daban-daban
· Madaidaicin firikwensin (zaɓi) yana auna tsayin PCB na gida don daidaita tsayin rarrabawa, wanda ke ba da damar rarraba mara lamba akan PCB.
Adhesive Daidaita Kai
Jerin mu na ADE 400D shine babban zafin jiki na maganin SMD m tare da sakamako mai kyau na kayan aikin kai tsaye.
Bayan mai siyar ya narke, daidaitawar kai da nutsewar abubuwa na faruwa.
Matsayi mai inganci - Tsarin APC
Sarrafa bambance-bambance a cikin PCBs da abubuwan haɗin gwiwa, da sauransu akan layi don cimma ingantaccen samarwa.
APC-FB*1 Feedback to the printing machine
· Dangane da bayanan ma'auni da aka bincika daga binciken solder, yana gyara wuraren bugawa.(X, Y, θ)
APC-FF*1 Gabatarwa zuwa injin sanyawa
Yana nazarin bayanan ma'aunin solder, kuma yana daidaita ma'aunin wuri (X, Y, θ) daidai.
APC-MFB2 Feedforward to AOI / Feedback to the placement machine
· Duban matsayi akan matsayin APC
· Tsarin yana nazarin bayanan ma'aunin ma'auni na AOI, yana daidaita matsayi (X, Y, θ), kuma ta haka yana kiyaye daidaiton wuri.
* 1: APC-FB (feedback) / FF (feedforward): 3D dubawa inji na wani kamfani kuma za a iya haɗa.(Don Allah a tambayi wakilin tallace-tallace na gida don cikakkun bayanai.)*2 : APC-MFB2 (mounter feedback2): Nau'in abubuwan da suka dace sun bambanta daga mai siyarwar AOI zuwa wani.(Don Allah a tambayi wakilin tallace-tallace na gida don cikakkun bayanai.)
Zaɓin Tabbatar da Abunda - Tashar goyan bayan saitin kan layi
Yana hana kurakuran saitin yayin canji Yana ba da haɓaka haɓakar samarwa ta hanyar aiki mai sauƙi
* Na'urar daukar hoto mara waya da sauran na'urorin haɗi wanda abokin ciniki zai bayar
· Tsare-tsare yana hana ɓarna abubuwan da ke hana gurɓataccen wuri ta hanyar tabbatar da bayanan samarwa tare da bayanan barcode akan abubuwan canza canjin.
· Ayyukan daidaita bayanan saitin atomatik Na'urar da kanta tana tabbatarwa, tana kawar da buƙatar zaɓar bayanan saitin daban.
· Ayyukan kulle-kulleKowace matsala ko gazawa a cikin tabbatarwa za ta dakatar da injin.
· Aikin kewayawaAikin kewayawa don sa tsarin tabbatarwa ya zama mai sauƙin fahimta.
Tare da tashoshin goyan baya, saitin keken ciyarwar layi yana yiwuwa har ma a wajen masana'anta.
• Akwai Tashoshin Tallafi iri biyu.
Ikon Canjawa - Zaɓin canji ta atomatik
Taimakawa canji (bayanin samarwa da daidaita nisa na dogo) na iya rage asarar lokaci
• Ana iya zaɓar aikin karantawa na PCB ID daga cikin nau'ikan na'urar daukar hoto na waje guda 3, kyamarar kai ko tsari na tsari.
Ikon Canzawa - Zaɓin saitin mai ciyarwa
Kayan aiki ne na tallafi don kewaya ingantaccen tsarin saiti.Abubuwan kayan aiki a cikin adadin lokacin da ake buƙata don yin aiki da kuma kammala ayyukan saiti yayin ƙididdige lokacin da ake buƙata don samarwa da kuma samar da mai aiki tare da umarnin saitin.
Inganta ƙimar aiki - Zaɓin wadatar da sassa
Kayan aikin samar da kayan aiki wanda ke tafiyar da ingantaccen abubuwan samar da abubuwan fifiko.Yana la'akari da lokacin da ya rage har sai kayan aikin ya ƙare da ingantaccen hanyar motsi na ma'aikaci don aika umarnin samar da kayan aiki ga kowane ma'aikaci.Wannan yana haifar da samar da kayan aiki mafi inganci.
* Ana buƙatar PanaCIM don samun masu aiki da ke kula da samar da kayan aiki zuwa layukan samarwa da yawa.
Ayyukan sadarwa na bayanai na PCB
Bayanin alamar alamar da aka yi akan injin NPM na farko a layi ana tura shi zuwa injunan NPM na ƙasa.Wanda zai iya rage lokacin sake zagayowar ta amfani da bayanan da aka canjawa wuri.
Tsarin Ƙirƙirar Bayanai - NPM-DGS (Model No.NM-EJS9A)
Kunshin software yana taimakawa wajen cimma babban aiki ta hanyar sarrafa haɗin kai na ƙirƙira, gyare-gyare da kwaikwayi bayanan samarwa da ɗakin karatu.
*1:Dole ne a siyi kwamfuta daban.*2:NPM-DGS tana da ayyukan gudanarwa guda biyu na matakin bene da layin layi.
Multi-CAD shigo da
Kusan duk bayanan CAD ana iya dawo dasu ta rijistar ma'anar macro.Kayayyakin, kamar polarity, suma ana iya tabbatar dasu akan allon gaba.
Kwaikwayo
Za'a iya tabbatar da simintin dabara akan allo a gaba domin jimlar aikin layin zai iya ƙaruwa.
Editan PPD
Tare da sauri da sauƙi haɗa jeri da bayanan shugaban dubawa akan nunin PC yayin aiki, ana iya rage asarar lokaci.
Laburaren sashi
Za'a iya yin rijistar ɗakin karatu na ɓangaren duk injunan jeri gami da jerin CM a ƙasa don haɗa sarrafa bayanai.
Mix Aiki Setter (MJS)
Haɓaka bayanan samarwa yana ba da damar NPM-D2 don shirya masu ciyarwa akai-akai. Rage lokacin maye gurbin ciyarwa don canji na iya inganta yawan aiki
Ƙirƙirar bayanan ɓangarori marasa layizaɓi
Tare da ƙirƙirar bayanan ɓangarori na waje ta amfani da na'urar daukar hoto da aka siya, ana iya inganta samarwa da inganci.
Tsarin Ƙirƙirar Bayanai - Rukunin Kamara na Wajen Layi (zaɓi)
Yana rage lokaci akan na'ura don shirye-shiryen ɗakin karatu na sassa kuma yana taimakawa samun kayan aiki da inganci.
Ana samar da bayanan ɗakin karatu na sassan ta amfani da kyamarar layin Yanayin da ba zai yiwu ba akan na'urar daukar hotan takardu kamar yanayin Haske, da saurin fitarwa, ana iya bincika ta layi tare da tabbatar da ingancin haɓakawa da wadatar kayan aiki.
Ingantaccen inganci - Mai duba bayanin inganci
Wannan software ce da aka ƙera don tallafawa fahimtar canza maki da nazarin abubuwan lahani ta hanyar nunin bayanan da ke da alaƙa (misali, wuraren ciyar da abinci da aka yi amfani da su, ƙimar ƙima da bayanan sassa) kowane PCB ko wurin sanyawa.Idan an gabatar da shugaban binciken mu, ana iya nuna wuraren da ba su da lahani tare da bayanan da suka danganci inganci
* Ana buƙatar PC don kowane layi.
Tagar mai duba bayanai masu inganci
Misalin amfani da ingantaccen mai duba bayanai
Gano mai ciyarwa da ake amfani da shi don hawan allunan da'irar lahani.Kuma idan, alal misali, kuna da ɓangarorin da yawa bayan rabuwa, ana iya ɗaukar abubuwan lahani saboda;
1.splicing kurakurai (an bayyana sabani ta hanyar tantance ƙimar diyya)
2. Canje-canje a siffar bangaren (kuskuren reel lots or venders)
Don haka za ku iya ɗaukar mataki na gaggawa don gyara kuskuren.
Ƙayyadaddun bayanai
| Model ID | NPM-W2 | |||||
| Shugaban baya na gaba | Fuskar kai 16-nozzle | 12-bukatun kai | Kai mai nauyi 8-nozzle | 3-nozzle head V2 | Mai raba kai | Babu kai |
| Kai mai nauyi 16 mai nauyi | NM-EJM7D | NM-EJM7D-MD | NM-EJM7D | |||
| 12-bukatun kai | NM-EJM7D-MD | |||||
| Kai mai nauyi 8-nozzle | ||||||
| 3-nozzle head V2 | ||||||
| Mai raba kai | NM-EJM7D-MD | NM-EJM7D-D | ||||
| Shugaban dubawa | NM-EJM7D-MA | NM-EJM7D-A | ||||
| Babu kai | NM-EJM7D | NM-EJM7D-D | ||||
| Girman PCB(mm) | Hanya guda daya*1 | Hawan tsari | L 50 x W 50 ~ L 750 x W 550 |
| 2- hawan positin | L 50 x W 50 ~ L 350 x W 550 | ||
| Hanya Biyu*1 | Canja wurin Dual (Batch) | L 50 × W 50 ~ L 750 × W 260 | |
| Canja wuri biyu (2-positin) | L 50 × W 50 ~ L 350 × W 260 | ||
| Canja wuri guda (Batch) | L 50 × W 50 ~ L 750 × W 510 | ||
| Canja wuri guda (2-positin) | L 50 × W 50 ~ L 350 × W 510 | ||
| Tushen wutar lantarki | 3-phase AC 200, 220, 380, 400, 420, 480 V 2.8 kVA | ||
| Tushen huhu *2 | 0.5 MPa, 200 L/min (ANR) | ||
| Girma *2 (mm) | W 1 280*3 × D 2 332 *4 × H 1 444 *5 | ||
| Mass | 2 470 kg (kawai don babban jiki: Wannan ya bambanta dangane da saitunan zaɓi.) | ||
| Shugaban sanyawa | Hudu mai nauyi 16-nozzle (Kowane kai) | kai 12-nozzle(Kowane kai) | Hudu mai nauyi 8-nozzle (Kowane kai) | 3-nozzle head V2 (Kowane kai) | |||
| Yanayin samarwa mai girma[ON] | Yanayin samarwa mai girma[KASHE] | Yanayin samarwa mai girma[ON] | Yanayin samarwa mai girma[KASHE] | ||||
| Max.feda | 38 500cph (0.094 s/ guntu) | 35000cph (0.103 s/ guntu) | 32 250cph (0.112 s/ guntu) | 31 250cph (0.115 s/ guntu) | 20 800cph (0.173 s/ guntu) | 8 320cph (0.433 s/ guntu)6 500cph (0.554 s/ QFP) | |
| Daidaiton wuri (Cpk□1) | ± 40 μm / guntu | ± 30 μm / guntu (± 25μm / guntu)*6 | ± 40 μm / guntu | ± 30 μm / guntu | ± 30 µm/ guntu ± 30 µm/QFP□12mm zuwa □32mm± 50 µm/QFP□12mm Karkashin | ± 30µm/QFP | |
| Matsaloli (mm) | 0402*7 guntu ~ L 6 x W 6 x T 3 | 03015*7 *8/0402*7 guntu ~ L 6 x W 6 x T 3 | 0402*7 guntu ~ L 12 x W 12 x T 6.5 | 0402*7 guntu ~ L 32 x W 32 x T 12 | 0603 guntu zuwa L 150 x W 25 (diagonal152) x T 30 | ||
| Samar da sashi | Taɓa | Tafe: 4/8/12/16/24/32/44/56 mm | Tafe: 4 zuwa 56 mm | gwargwado: 4 zuwa 56/72/88/104 mm | |||
| Max.120 (Tafi: 4, 8 mm) | Fayil na gaba / na baya: Max.120 (Nisa tef da mai ciyarwa suna ƙarƙashin sharuɗɗan a gefen hagu) Ƙayyadaddun tire guda ɗaya: Max.86 .60(Nisa tef da feeder suna ƙarƙashin sharuɗɗan hagu) | ||||||
| Sanda | Fayil na gaba/baya:Max.30 (Mai ciyar da abinci guda ɗaya) ƙayyadaddun tire guda ɗaya:Max.21 | ||||||
| Tire | Tabbataccen tire guda ɗaya: Max.20Twin ƙayyadaddun bayanai: Max.40 | ||||||
| Mai raba kai | Digi digo | Zana rarrabawa |
| Gudun rarrabawa | 0.16 s / digo (Yanayi: XY = 10 mm, Z = ƙasa da motsi 4 mm, Babu jujjuyawar θ | 4.25 s/bangaren (Sharadi: 30 mm x 30 mm kusurwa rarraba)*9 |
| Daidaitaccen matsayi na mannewa (Cpk□1) | ± 75 μm / digo | ± 100 μm / bangaren |
| Abubuwan da suka dace | 1608 guntu zuwa SOP,PLCC,QFP, Connector, BGA, CSP | BGA, CSP |
| Shugaban dubawa | Shugaban duba 2D (A) | Shugaban duba 2D (B) | |
| Ƙaddamarwa | 18m ku | 9m ku | |
| Girman girman (mm) | 44.4 x 37.2 | 21.1 x 17.6 | |
| Lokacin sarrafa dubawa | Duban Solder *10 | 0.35s/ Girman Dubawa | |
| Binciken Bangaren *10 | 0.5s/ Girman Dubawa | ||
| Abun dubawa | Duban Solder *10 | Bangaren guntu: 100 μm × 150 μm ko fiye (0603 ko fiye) Bangaren fakiti: φ150 μm ko fiye | Bangaren guntu: 80 μm × 120 μm ko fiye (0402 ko fiye) Bangaren fakiti: φ120 μm ko fiye |
| Binciken Bangaren *10 | Square guntu (0603 ko fiye), SOP, QFP (farar 0.4mm ko fiye), CSP, BGA, Aluminum electrolysis capacitor, Volume, Trimmer, Coil, Connector * 11 | Square guntu (0402 ko fiye), SOP, QFP (farar na 0.3mm ko fiye), CSP, BGA, Aluminum electrolysis capacitor, Volume, Trimmer, Coil, Connector * 11 | |
| Abubuwan dubawa | Duban Solder *10 | Oozing, blur, rashin daidaituwa, siffa mara kyau, daidaitawa | |
| Binciken Bangaren *10 | Bace, matsawa, jujjuyawa, polarity, duban abubuwan waje *12 | ||
| Daidaiton matsayin dubawa *13(Cpk□1) | ± 20 μm | ± 10 μm | |
| No. na dubawa | Duban Solder *10 | Max.30 000 inji mai kwakwalwa (Lambar abubuwan da aka gyara: Max. 10 000 pcs./machine) | |
| Binciken Bangaren *10 | Max.10 000 inji mai kwakwalwa | ||
| *1 | : | Da fatan za a tuntuɓe mu daban idan kun haɗa shi zuwa NPM-D3/D2/D.Ba za a iya haɗa shi zuwa NPM-TT da NPM ba. |
| *2 | : | Kawai don babban jiki |
| *3 | : | 1 880 mm a nisa idan an sanya masu jigilar tsawo (300 mm) a bangarorin biyu. |
| *4 | : | Girman D gami da tire mai ciyarwa: 2 570 mmDimension D gami da keken ciyarwa: 2 465 mm |
| *5 | : | Banda mai duba, hasumiya ta sigina da murfin fanfo. |
| *6 | : | ± 25 μm zaɓin tallafi na wuri.(A ƙarƙashin sharuɗɗan da PSFS ta kayyade) |
| *7 | : | Guntuwar 03015/0402 tana buƙatar takamaiman bututun ƙarfe/mai ciyarwa. |
| *8 | : | Taimako don 03015 mm guntu jeri na zaɓi ne.(A ƙarƙashin sharuɗɗan da PSFS ta kayyade: daidaiton wuri ± 30 μm / guntu) |
| *9 | : | An haɗa lokacin ma'aunin tsayin PCB na 0.5s. |
| *10 | : | Shugaban daya ba zai iya kula da binciken solder da binciken kayan aiki a lokaci guda ba. |
| *11 | : | Da fatan za a koma zuwa ƙayyadaddun ɗan littafin don cikakkun bayanai. |
| *12 | : | Abu na waje yana samuwa don guntu sassa.( Ban da guntu 03015 mm) |
| *13 | : | Wannan shine daidaiton matsayin dubawar solder wanda aka auna ta hanyar tunani ta amfani da PCB gilashinmu don daidaita jirgin sama.Canjin yanayin yanayin kwatsam na iya shafa shi. |
* Lokacin dabarar sanyawa, lokacin dubawa da ƙimar daidaito na iya bambanta kaɗan dangane da yanayi.
* Da fatan za a koma zuwa ƙayyadaddun ɗan littafin don cikakkun bayanai.
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