Panasonic SMT Chip Mounter NPM-D3

Takaitaccen Bayani:

Haɗaɗɗen samarwa tare da nau'ikan nau'ikan nau'ikan nau'ikan kan layi ɗaya kuma ana ba da su tare da mai ɗaukar hoto biyu.

Aika mana imel

Cikakken Bayani

Tags samfurin

Siffar

Babban yawan yawan aiki na yanki tare da jimillar layukan hawa Haɓaka haɓaka aiki da inganci tare da bugu, jeri da haɗin tsarin dubawa

Abubuwan daidaitawa suna ba da damar saitin layi mai sassauƙan saɓanin wuriHead tare da ayyukan toshe-da-wasa.

Cikakken iko na layi, bene da masana'anta tare da tsarin softwareSamar da shirin tallafi ta hanyar saka idanu kan aiki na layi.

Jimlar Maganin Layi

Layukan madaidaicin ƙananan ƙafar ƙafa ta hanyar shigar da shugabannin dubawa

Yana ba da masana'anta masu inganci tare da dubawa a cikin layi

*1: PCB traverser conveyor wanda abokin ciniki zai shirya.*2:Don Allah a tuntuɓi wakilin tallace-tallace don masu bugawa masu dacewa da ƙarin cikakkun bayanai.

Layin Samfura da yawa

Haɗaɗɗen samarwa tare da nau'ikan nau'ikan nau'ikan nau'ikan kan layi ɗaya kuma ana ba da su tare da mai ɗaukar hoto biyu.

Haƙiƙa na lokaci guda na haɓakar haɓakar yanki mai girma da ingantaccen jeri

Yanayin samarwa mai girma (Yanayin samarwa mai girma: ON

Max.gudun: 84 000 cph * 1 (IPC9850 (1608): 63 300cph * 1 / Daidaitaccen wuri: ± 40 μm

Yanayin inganci mai girma (Yanayin samarwa mai girma: KASHE

Max.gudun: 76 000 cph * 1 / Daidaitaccen wuri: ± 30 μm (Zaɓi: ± 25μm * 2)

* 1: dabara don kai 16NH × 2 * 2: Karkashin sharuɗɗan da Panasonic ya ƙayyade

Sabon shugaban sanyawa

Kai mai nauyi 16 mai nauyi

Sabon babban tushe mai ƙarfi

Babban tushe mai ƙarfi yana goyan bayan babban saurin / daidaito jeri

Kyamarar ganewa da yawa

· Ayyukan ganowa guda uku sun haɗe zuwa kamara ɗaya

Duban ganowa da sauri gami da gano tsayin sassan sassa

· Ana iya haɓakawa daga 2D zuwa ƙayyadaddun 3D

Babban yawan aiki - Yana amfani da hanyar hawa biyu

Madadin, Mai zaman kanta & Matsayin Haɓaka

Hanyar jeri biyu mai zaɓi "Maɗaukaki" da "Independenta" yana ba ku damar yin amfani da kowane fa'ida.

• Madadin:

Kawukan gaba da na baya suna aiwatar da jeri akan PCBs a gaba da na baya a madadin.

• Mai zaman kansa :

Shugaban gaba yana aiwatar da jeri akan PCB a layin gaba da na baya yana aiwatar da jeri akan titin baya.

Babban yawan aiki ta hanyar cikakken wuri mai zaman kansa

Cimma m jeri na tire aka gyara ta hanyar kai tsaye haɗa tare da NPM-TT (TT2) .Mai ikon cikakken zaman kanta jeri na tire aka gyara inganta sake zagayowar lokaci na tsakiyar-, manyan-size bangaren jeri tare da 3-bututun ƙarfe shugaban.An haɓaka fitar da duka layi.

Rage lokacin musayar PCB

Bada PCB jiran aiki tare da ƙasa da L=250mm* a na'ura mai ɗaukar nauyi a sama don rage lokacin musayar PCB da haɓaka yawan aiki.

*Lokacin zabar gajerun masu jigilar kaya

Sauya fil ɗin tallafi ta atomatik (zaɓi)

Canjin matsayi ta atomatik na fil ɗin tallafi don ba da damar canzawa mara tsayawa da taimakawa ceton ikon mutum da kurakuran aiki.

Inganta inganci

Ayyukan sarrafa tsayin jeri

Dangane da bayanan yanayin yaƙi na PCB da bayanan kauri na kowane ɗayan abubuwan da za a sanya, an inganta ikon sarrafa tsayin jeri don haɓaka ingancin hawa.

Inganta ƙimar aiki

Wurin ciyarwa kyauta

A cikin tebur guda ɗaya, ana iya saita masu ciyarwa a ko'ina.Maɗaukaki na dabam da kuma saitin sabbin masu ciyarwa don samarwa na gaba za a iya yi yayin da injin ke aiki.

Masu ciyarwa zasu buƙaci shigar da bayanan waje ta hanyar tashar tallafi (zaɓi).

Duban Solder (SPI) • Binciken Na'urar (AOI) - Shugaban dubawa

Binciken Solder

· Duban bayyanar solder

Fuskar bangaren Dubawa

· Duban bayyanar abubuwan da aka ɗora

Abubuwan da aka riga aka hawa na waje*1 dubawa

Pre-hawan duba abubuwan waje na BGAs

Duban abubuwan waje dama kafin a sanya akwati

* 1: An yi niyya don abubuwan haɗin guntu (sai dai guntu 03015 mm).

SPI da AOI canzawa ta atomatik

· Ana kunna binciken siyar da kayan aikin ta atomatik bisa ga bayanan samarwa.

Haɗin kai na dubawa da bayanan jeri

Laburaren abubuwan da aka sarrafa ta tsakiya ko daidaita bayanai baya buƙatar kiyaye bayanai guda biyu na kowane tsari.

Hanya ta atomatik zuwa ingantaccen bayani

· Haɗa kai ta atomatik bayanin ingancin kowane tsari yana taimakawa bincike na sanadin lahani.

Rushewar Adhesive - Rarraba kai

Injin fitarwa na nau'in dunƙule

Panasonic's NPM yana da tsarin fitarwa na HDF na al'ada, wanda ke tabbatar da rarrabawar inganci.

Yana goyan bayan nau'ikan rarraba digo/zane daban-daban

· Madaidaicin firikwensin (zaɓi) yana auna tsayin PCB na gida don daidaita tsayin rarrabawa, wanda ke ba da damar rarraba mara lamba akan PCB.

Matsayi mai inganci - Tsarin APC

Sarrafa bambance-bambance a cikin PCBs da abubuwan haɗin gwiwa, da sauransu akan layi don cimma ingantaccen samarwa.

APC-FB*1 Feedback to the printing machine

● Dangane da bayanan ma'auni da aka bincika daga binciken solder, yana gyara wuraren bugawa.(X, Y, θ)

APC-FF*1 Gabatarwa zuwa injin sanyawa

Yana nazarin bayanan ma'aunin solder, kuma yana daidaita ma'aunin wuri (X, Y, θ) daidai.

APC-MFB2 Feedforward to AOI / Feedback to the placement machine

· Duban matsayi akan matsayin APC

· Tsarin yana nazarin bayanan ma'aunin ma'auni na AOI, yana daidaita matsayi (X, Y, θ), kuma ta haka yana kiyaye daidaiton wuri.

* 1: APC-FB (feedback) / FF (feedforward): 3D dubawa inji na wani kamfani kuma za a iya haɗa.(Don Allah a tambayi wakilin tallace-tallace na gida don cikakkun bayanai.)*2 : APC-MFB2 (mounter feedback2): Nau'in abubuwan da suka dace sun bambanta daga mai siyarwar AOI zuwa wani.(Don Allah a tambayi wakilin tallace-tallace na gida don cikakkun bayanai.)

Zaɓin Tabbatar da Abunda - Tashar goyan bayan saitin kan layi

Yana hana kurakuran saitin yayin canji Yana ba da haɓaka haɓakar samarwa ta hanyar aiki mai sauƙi

* Na'urar daukar hoto mara waya da sauran na'urorin haɗi wanda abokin ciniki zai bayar

· Tsare-tsare yana hana ɓarna abubuwan da ke hana gurɓataccen wuri ta hanyar tabbatar da bayanan samarwa tare da bayanan barcode akan abubuwan canza canjin.

· Ayyukan daidaita bayanan saitin atomatik Na'urar da kanta tana tabbatarwa, tana kawar da buƙatar zaɓar bayanan saitin daban.

· Ayyukan kulle-kulleKowace matsala ko gazawa a cikin tabbatarwa za ta dakatar da injin.

· Aikin kewayawaAikin kewayawa don sa tsarin tabbatarwa ya zama mai sauƙin fahimta.

Tare da tashoshin goyan baya, saitin keken ciyarwar layi yana yiwuwa har ma a wajen masana'anta.

Akwai Tashoshin Tallafawa iri biyu.

Ikon Canjawa - Zaɓin canji ta atomatik

Taimakawa canji (bayanin samarwa da daidaita nisa na dogo) na iya rage asarar lokaci

Ana iya zaɓar aikin karantawa na PCB ID na nau'in PCB ID daga cikin nau'ikan na'urar daukar hoto na waje guda 3, kyamarar kai ko tsarin tsari.

Ikon Canzawa - Zaɓin saitin mai ciyarwa

Kayan aiki ne na tallafi don kewaya ingantaccen tsarin saiti.Abubuwan kayan aiki a cikin adadin lokacin da ake buƙata don yin aiki da kuma kammala ayyukan saiti yayin ƙididdige lokacin da ake buƙata don samarwa da kuma samar da mai aiki tare da umarnin saitin.

Inganta ƙimar aiki - Zaɓin wadatar da sassa

Kayan aikin samar da kayan aiki wanda ke tafiyar da ingantaccen abubuwan samar da abubuwan fifiko.Yana la'akari da lokacin da ya rage har sai kayan aikin ya ƙare da ingantaccen hanyar motsi na ma'aikaci don aika umarnin samar da kayan aiki ga kowane ma'aikaci.Wannan yana haifar da samar da kayan aiki mafi inganci.

* Ana buƙatar PanaCIM don samun masu aiki da ke kula da samar da kayan aiki zuwa layukan samarwa da yawa.

Ayyukan sadarwa na bayanai na PCB

Bayanin alamar alamar da aka yi akan injin NPM na farko a layi ana tura shi zuwa injunan NPM na ƙasa.Wanda zai iya rage lokacin sake zagayowar ta amfani da bayanan da aka canjawa wuri.

Tsarin Ƙirƙirar Bayanai - NPM-DGS (Model No.NM-EJS9A)

Wannan fakitin software ne wanda ke ba da haɗin gwiwar sarrafa ɗakin karatu da bayanan PCB, da kuma bayanan samarwa waɗanda ke haɓaka layin hawa tare da babban aiki da haɓaka algorithms.

*1:Dole ne a siyi kwamfuta daban.*2:NPM-DGS tana da ayyukan gudanarwa guda biyu na matakin bene da layin layi.

CAD shigo da

Yana ba ku damar shigo da bayanan CAD da bincika polarity, da sauransu, akan allon.

Ingantawa

Gane babban yawan aiki kuma yana ba ku damar ƙirƙirar tsararraki gama gari.

Editan PPD

Sabunta bayanan samarwa akan PC yayin samarwa don rage asarar lokaci.

Laburaren sashi

Yana ba da damar haɗaɗɗen gudanarwa na ɗakin karatu gami da hawa, dubawa da rarrabawa.

Tsarin Ƙirƙirar Bayanai - Kyamara ta Wuta (zaɓi)

Ana iya ƙirƙira bayanan ɓangarori a layi ko da lokacin da injin ke aiki.

Yi amfani da kyamarar layi don ƙirƙirar bayanan sassa. Ana iya tabbatar da yanayin haske da saurin fitarwa a gaba, don haka yana taimakawa wajen inganta yawan aiki da inganci.

Sashin Kyamara na Wajen Layi

Tsarin Ƙirƙirar Bayanai - DGS Automation (zaɓi)

Ayyuka na yau da kullun na hannu na atomatik suna rage kurakuran aiki da lokacin ƙirƙirar bayanai.

Ayyuka na yau da kullum na hannun hannu za a iya sarrafa su ta atomatik.Ta hanyar haɗin gwiwa tare da tsarin abokin ciniki, ayyukan yau da kullum don ƙirƙirar bayanai za a iya ragewa, don haka yana taimakawa wajen raguwa mai mahimmanci a lokacin shirye-shiryen samarwa.Har ila yau ya haɗa da aikin don daidaitawa ta atomatik daidaitawa da kusurwa na wurin hawa (Virtual AOI).

Misalin dukkan hoton tsarin

Ayyuka na atomatik (bangare)

· CAD shigo da kaya

· Saitin alamar kashewa

· PCB chamfer

· Gyara kuskuren wuri mai hawa

· Samar da aikin yi

· Ingantawa

· Fitowar PPD

· Zazzagewa

Tsarin Ƙirƙirar Bayanai - Ingantaccen saiti (zaɓi)

A cikin samarwa wanda ya haɗa da ƙira da yawa, ana ɗaukar nauyin aikin saitin kuma an inganta shi.

Don fiye da ɗaya PCB raba abubuwan gama gari, ana iya buƙatar saiti da yawa saboda ƙarancin raka'a masu daɗi.Domin rage aikin saitin da ake buƙata a cikin irin wannan yanayin, wannan zaɓi yana raba PCBs zuwa ƙungiyoyin jeri iri ɗaya, zaɓi tebur ( s) don saitin kuma don haka yana sarrafa aikin sanya kayan aiki.Yana ba da gudummawa ga haɓaka aikin saiti da rage lokacin shirye-shiryen samarwa don kera samfuran iri daban-daban a cikin ƙananan adadi.

Misali

Ingantaccen inganci - Mai duba bayanin inganci

Wannan software ce da aka ƙera don tallafawa fahimtar canza maki da nazarin abubuwan lahani ta hanyar nunin bayanan da ke da alaƙa (misali, wuraren ciyar da abinci da aka yi amfani da su, ƙimar ƙima da bayanan sassa) kowane PCB ko wurin sanyawa.Idan an gabatar da shugaban binciken mu, ana iya nuna wuraren da ba su da lahani tare da bayanan da suka danganci inganci.

Tagar mai duba bayanai masu inganci

Misalin amfani da ingantaccen mai duba bayanai

Gano mai ciyarwa da ake amfani da shi don hawan allunan da'irar lahani.Kuma idan, alal misali, kuna da ɓangarorin da yawa bayan rabuwa, ana iya ɗaukar abubuwan lahani saboda;

1.splicing kurakurai (an bayyana sabani ta hanyar tantance ƙimar diyya)

2. Canje-canje a siffar bangaren (kuskuren reel lots or venders)

Don haka za ku iya ɗaukar mataki na gaggawa don gyara kuskuren.

Ƙayyadaddun bayanai

Model ID	NPM-D3
Shugaban baya na gaba	Fuskar kai 16-nozzle	12-bukatun kai	8-manufa kai	2-manufa kai	Mai raba kai	Babu kai
Kai mai nauyi 16 mai nauyi	NM-EJM6D				NM-EJM6D-MD	NM-EJM6D
12-bukatun kai
8-manufa kai
2-manufa kai
Mai raba kai	NM-EJM6D-MD					NM-EJM6D-D
Shugaban dubawa	NM-EJM6D-MA					NM-EJM6D-A
Babu kai	NM-EJM6D				NM-EJM6D-D

PCB girma*1(mm)	Yanayin layi biyu	L 50 x W 50 ~ L 510 x W 300
	Single-launi	L 50 x W 50 ~ L 510 x W 590
PCBexchangetime	Dual-launi	0 s* *Babu 0s idan lokacin sake zagayowar ya kasance 3.6 s ko ƙasa da haka
	Single-launi	3.6 s* *Lokacin zabar gajerun masu jigilar kaya
Tushen wutar lantarki		3-phase AC 200, 220, 380, 400, 420, 480 V 2.7 kVA
Tushen huhu *2		0.5 MPa, 100 L/min (ANR)
Girma *2 (mm)		W 832 x D 2 652 3 x H 1 444 4
Mass		1 680 kg (kawai don babban jiki: Wannan ya bambanta dangane da saitunan zaɓi.)

Shugaban sanyawa		Hudu mai nauyi 16-nozzle (Kowane kai)		kai 12-nozzle(Kowane kai)	8-kayan bututun ƙarfe (Kowane kai)	2-kayan bututun ƙarfe (Kowane kai)
		Yanayin samarwa mai girma [ON]	Yanayin samarwa mai girma [KASHE]
Max.gudun		42 000 cph (0.086 s/ guntu)	38 000 cph (0.095 s/ guntu)	34 500 cph (0.104 s/ guntu)	21 500 cph (0.167 s/ guntu)	5 500 cph (0.655 s/ guntu)4 250 cph (0.847 s/ QFP)
Daidaiton wuri (Cpk□1)		± 40 µm / guntu	± 30 μm / guntu (± 25 μm / guntu * 5)	± 30 μm / guntu	± 30 µm/ guntu ± 30 µm/QFP □ 12mm zuwa □ 32mm ± 50 □ 12mm Karkashinµm/QFP	± 30µm/QFP
Girman sashi (mm)		0402 guntu*6 zuwa L 6 x W 6 x T 3	0301567/0402 guntu*6 zuwa L 6 x W 6 x T 3	0402 guntu * 6 zuwa L 12 x W 12 x T 6.5	0402 guntu*6 zuwa L 32 x W 32 x T 12	0603 guntu zuwa L 100 x W 90 x T 28
Abubuwan da aka haɗa	Taɓa	Tafe: 4/8/12/16/24/32/44/56 mm
	Taɓa	Max.68 (4, 8 mm tef, Ƙananan reel)
	Sanda				Max.16 (Mai cin abinci guda ɗaya)
	Tire				Max.20 (kowace mai ciyar da tire)

Mai raba kai	Digi digo	Zana rarrabawa
Gudun rarrabawa	0.16 s/dige (Sharadi: XY = 10 mm, Z = kasa da motsi 4 mm, Babu jujjuyawar θ)	4.25 s/bangaren (Yanayi: 30 mm x 30 mm kusurwa rarraba)*8
Daidaitaccen matsayi na mannewa (Cpk□1)	± 75 μm / digo	± 100 μm / bangaren
Abubuwan da suka dace	1608 guntu zuwa SOP,PLCC,QFP, Connector, BGA, CSP	SOP, PLCC, QFP, Mai haɗawa, BGA, CSP

Shugaban dubawa		Shugaban duba 2D (A)	Shugaban duba 2D (B)
Ƙaddamarwa		18m ku	9m ku
Girman girman (mm)		44.4 x 37.2	21.1 x 17.6
Lokacin sarrafa Inspectionb	Binciken Solder*9	0.35s/ Girman Dubawa
	Binciken Bangaren*9	0.5s/ Girman Dubawa
Abun dubawa	Binciken Solder*9	Bangaren guntu: 100 μm x 150 μm ko fiye (0603 mm ko fiye) Bangaren fakiti: φ150 μm ko fiye	Bangaren guntu: 80 μm x 120 μm ko fiye (0402 mm ko fiye) Bangaren fakiti: φ120 μm ko fiye
	Duban Fassara *9	Square guntu (0603 mm ko fiye), SOP, QFP (farar 0.4 mm ko fiye), CSP, BGA, Aluminum electrolysis capacitor, Volume, Trimmer, Coil, Connector * 10	Square guntu (0402 mm ko fiye), SOP, QFP (farar 0.3 mm ko fiye), CSP, BGA, Aluminum electrolysis capacitor, Volume, Trimmer, Coil, Connector * 10
Abubuwan dubawa	Binciken Solder*9	Oozing, blur, rashin daidaituwa, siffa mara kyau, daidaitawa
	Duban Fassara *9	Bace, motsi, jujjuyawa, polarity, duban abubuwan waje *11
Daidaiton matsayin dubawa *12(Cpk□1)		± 20 μm	± 10 μm
A'a dubawa	Binciken Solder*9
	Duban Fassara *9

*1:	Saboda bambancin ra'ayi na canja wurin PCB, haɗin kai tsaye tare da NPM (NM-EJM9B) / NPM-W (NM-EJM2D) /NPM-W2 (NM-EJM7D) ƙayyadaddun ƙayyadaddun hanyoyin layi ba za a iya kafa ba.
*2:	Kawai don babban jiki
*3:	Girman D gami da tire mai ciyarwa: 2 683 mmDimension D gami da keken ciyarwa: 2 728 mm
*4:	Banda mai duba, hasumiya ta sigina da murfin fanfo.
*5:	± 25 μm zaɓin tallafi.(A ƙarƙashin yanayin da Panasonic ya kayyade)
*6:	Guntuwar 03015/0402 mm tana buƙatar takamaiman bututun ƙarfe / mai ciyarwa.
*7:	Taimako don 03015 mm guntu jeri na zaɓi ne.
*8:	An haɗa lokacin ma'aunin tsayin PCB na 0.5s.
*9:	Shugaban daya ba zai iya kula da binciken solder da binciken kayan aiki a lokaci guda ba.
*10:	Da fatan za a koma zuwa ƙayyadaddun ɗan littafin don cikakkun bayanai.
*11:	Abu na waje yana samuwa don guntu sassa.( Ban da guntu 03015 mm)
*12:	Wannan shine daidaiton matsayin dubawar solder wanda aka auna ta hanyar tunani ta amfani da PCB gilashinmu don daidaita jirgin sama.Canjin yanayin yanayin kwatsam na iya shafa shi.